Coatings & Surface Refinement

Ceramics and Inorganic Coatings

Diamond-like Carbon (DLC)

application of FT-IR in ceramic coatings

Diamond-like Carbon Layer Thickness Determination by FT-IR

See how FT-IR microscopy is used to evaluate a CVD diamond coating on a drill.

FTIR spectroscopy can be used for the layer thickness-determination of such films. For smaller structures in the micrometer range, FTIR microscopes provide excellent results and enable reliable layer thickness determinations.

This is done, by using reflection measurements on the optically transparend diamond. This leads to so-called interference-induced fringes. These are caused by light being reflected both from the surface of the coating layer and from the substrate below the coating.

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application of Raman in ceramic coatings

CVD Diamond-like Carbon Coating Homogeneity Evaluation via Raman

To make it short, Raman spectroscopy is one of the most powerful tools for carbon allotrope analyses. Naturally, it is the go-to-tool for chemical vapor deposited diamond-like carbon.

It allows differentiating the numerous carbon types and provides essential structural information, e.g. the important sp2/sp3 ratio. Furthermore, Raman microscopy is able to acquire Raman spectra in the submicrometer range.

  • Coating uniformity evaluation
  • Insights into coating process
  • Comprehensive carbon allotrope studies

Coating and Layer Anaysis

Applications of micro-XRF in Ceramic Coatings

Coating Thickness with micro-XRF

Metal coatings are essential to many industrial sectors by providing enhanced surface properties to a wide variety of products. The metal coatings can provide a durable, corrosion-resistant layer to protect the base material, and help to minimize the wear and tear of metallic products. Metallic coatings can improve electrical conductivity, resistance to torque, solderability among other things. The quality control of composition and thickness of coatings is critical to ensure the correct coating properties and durability.

When tight quality control of metal coatings is required, X-ray fluorescence (XRF) analysis is the best overall solution. The Bruker M1 MISTRAL micro-XRF instrument can provide simultaneous coating thickness and coating composition measurements. In addition to coating analysis, the M1 MISTRAL can also measure the chemical composition of metal alloys, plating bath liquids, plastics and many other materials.

Mapping of Layer Thickness Variations with micro-XRF

As X-rays may pass through matter, XRF in general allows for the determination of layer thicknesses. Using micro-XRF, in this case the M4 TORNADO, the layer analysis (thickness and composition) is rendered feasible with spatial resolutions on the micrometer scale. Layer analysis is strongly based on atomic fundamental parameter quantification and can be improved by use of standard samples. Thus "common" layer systems, such as ENEPIG coatings, ZnNi coatings, or solder layers, where standards are readily available can be measured with high accuracy but also novel layer systems in an R&D environment can be tested. 

The sample, two electrodes on a glass substrate, is a test device for photoinduced electrolysis. It is composed of a bi-metal monolayer with a concentration gradient alon

Measure Layers in Vacuum with micro-XRF

The analysis of thin layers or coatings is a common task  in micro-XRF spectrometry. Both the non-destructive operation of the method and the ability of X-rays to penetrate into sample and obtain information on the material beneath the surface make this method attractive for the purpose of analyzing single or multiple layers. 

The special challenge in analyzing the samples discussed here is that both layer (aluminum) and substrate (silicon) are light elements, which requires measurement under vacuum, otherwise the air in the beam path between sample and detector would absorb the low energy radiation emitted by the sample. Additionally, this application compares manual and automatic analysis using Auto-Point. Results show that layer thickness can be accurately determined with micro-XRF (M4 TORNADO) , which is confirmed by comparison with direct measurement results on a layer fracture edge in the scanning electron microscope.

Stress

Residual Stress Analysis

Investigation of a Polycrystalline Tungsten Coating on Silicon

Most machining steps introduce residual stresses which can affect the performance of manufactured components. Compressive stress can be engineered into a metal coating to resist crack propagation, while tensile stress can be exploited to enhance conductivity in semiconductors. Strained materials exhibit changes in atomic spacing which can be detected by X-ray diffraction (XRD) and related to the stress via elastic constants.