Designed for Iron & Steel

Iron & Steel Solutions

The modern iron and steel manufacturing process, starting from ores and scrap over primary and secondary metallurgy processes to billets, bars, plates, wires and various other finished products, is one of the most complex, continuous processes applied in modern large-scale industries. At the same time, steel manufacturers face economic challenges with a complex and competitive agenda. One key success factor is a complete quality control from the raw materials to the final product in every step of the process.

Industrial Process & Quality Control

Schematic Process flow of an integrated steel plant.

Because every process step poses individual analytical requirements, there is no single analytical technique matching all requirements. In fact, multiple, complementary techniques are used and will become more imperative to optimize cost and quality. 

At Bruker, we use our analytical knowledge to provide quality and processes control for iron and steelmaking producers throughout the whole supply chain – from product development and production to quality control and incoming goods inspections. We supply complete systems to reliably identify and quantify compounds and trace elements.

Elemental Screening of Raw Materials, Melts and Finished Products with XRF

Elemental screening via X-ray Fluorescence spectroscopy (XRF) helps to ensure quality and consistency in iron and steel production - from the qualification of ores and scrap to in-process melt analysis and the quality control of finished products.

XRF allows users to:

  • Verify alloy composition with quantitative analysis of elements such as Cr, Ni, Mo, Mn, Si, P and S.
  • Analyse ferroalloys and fluxes.
  • Quantify tramp/residual elements,  such as Cu, Sn, Sb), and track slag chemistry via analysis of oxides SiO₂, CaO, Al₂O₃, FeO, and MgO. 
  • Monitoring incoming raw materials, whether solid or liquid, with minimal sample preparation.

By providing rapid feedback, XRF enables tighter process control and the responsive optimization of flux additions whilst improving efficency and reducing waste. The quantitative nature of XRF is perfect for compliance and maintaining quality standards via pass or fail metrics.

 

Technologies