Tribology and Mechanical Testing

Tribotest Protocols and Standards

These protocols are authored by Sai Krishna Kancharla (S.Kancharla@bruker.com). We invite you to contact Sai for more information on the published protocols or about using UMT TriboLab for any other tribotesting standards.


The UMT TriboLab platform supports a wide range of ASTM tribology and mechanical testing methods. Supported methods span lubricants, fuels, coatings, polymers, metals, biomedical materials, and engineered surfaces. Depending on the test configuration, users can measure friction, wear, wear volume, torque, hardness, critical load, corrosion response, and other key performance indicators.

This page provides access to tribotesting protocols, ASTM standards coverage information, and a reference library of ASTM test methods supported by UMT TriboLab systems.

Free PDF Download

Available Protocols

Download PDF Protocol (click to download) ASTM Standard Test Configuration Description ASTM.ORG INFO
PDF Thrust Washer Wear Rate and Coefficient of Friction ASTM D3702 Thrust Washer Standard procedure for measuring wear rate and friction performance of self-lubricating materials using a thrust washer configuration on the UMT TriboLab system. Covers test setup, operating parameters, data collection, and wear analysis. Go to astm.org
       

UMT TriboLab Testing Modes and Corresponding ASTM Coverage

The following table shows common UMT TriboLab testing modes and the ASTM standards frequently associated with each application. See the ASTM Standards Reference at the bottom of this page for more details about each standard.

Testing Mode Typical Applications Key Measurements Representative ASTM Standards
Block-on-Ring Drive — Block-on-Ring Grease load-carrying capacity; friction and wear; solid-film lubricant wear life; material and plastic sliding-wear resistance COF, friction force, wear scar D2509, D2714, D2981, D3704, G77, G176
Block-on-Ring Drive — Pin & Vee Extreme-pressure and wear testing of lubricants and solid-film lubricants COF, torque, load, wear scar D2625, D2670, D3233
Block-on-Ring Drive — Web/Roller Friction evaluation of flexible web and roller combinations Static COF, kinetic COF G143
Linear-Reciprocating — Fretting Evaluation of surface damage under controlled fretting conditions Friction, wear volume, surface damage G204
Linear-Reciprocating — HFRR Diesel-fuel lubricity testing COF, wear scar diameter D6079, D7688
Linear-Reciprocating — Joint-Prosthesis Wear Wear evaluation of polymeric materials used in total-joint bearing surfaces Wear volume, wear rate F732
Linear-Reciprocating — Pin/Ball-on-Plate Reciprocating sliding wear; friction-energy analysis; piston-ring wear-volume analysis COF, wear scar, wear volume G133, G203, G206
Linear-Reciprocating — Piston Ring / Cylinder Liner Piston-ring and cylinder-liner friction testing under lubricated conditions Friction, load response G181
Linear-Reciprocating — SRV / Linear Oscillation Grease and oil EP testing; friction and wear; fretting resistance; SRV wear-volume determination COF, wear scar, wear volume D5706, D5707, D6425, D7594, D7755
Linear-Reciprocating — Tribocorrosion Evaluation of combined wear and corrosion effects Friction, corrosion response, wear G119
Micro-Head — Instrumented Indentation Instrumented indentation characterization of coatings and small material volumes Force, displacement, hardness E2546
Micro-Head — Quantitative Single-Point Scratch Adhesion, damage resistance, and failure-mode evaluation of hard ceramic coatings Critical load, scratch damage/failure modes C1624
Rotary Drive — Ball-on-Cylinder Aviation turbine-fuel lubricity evaluation COF, wear scar D5001
Rotary Drive — Four-Ball Grease and lubricant wear, friction, and extreme-pressure performance COF, wear scar diameter, weld load D2266, D2596, D4172, D5183
Rotary Drive — Low-Temperature Ball-Bearing Torque Low-temperature evaluation of lubricating grease in slow-speed ball bearings Starting torque, running torque D1478
Rotary Drive — Pin/Ball-on-Disc Material friction and sliding-wear evaluation COF, wear volume, wear rate G99
Rotary Drive — Tapping Torque Metalworking-fluid performance evaluation Torque, friction D8288
Rotary Drive — Thrust Washer Wear and friction evaluation of self-lubricated materials in thrust-washer contact Torque, COF, wear D3702
Rotary Drive + X-Slider — Pin Abrasion Abrasion-resistance testing using a pin against an abrasive surface Material loss, abrasion resistance G132

Looking for a specific test method?

Bruker application experts can help determine the appropriate UMT TriboLab configuration, fixture, and testing protocol for your ASTM-standard tribology or mechanical testing requirements.

     

Appendix: ASTM Standards Reference (from astm.org)

ASTM Standard Official ASTM Title Description ASTM Link
D1478-20 Standard Test Method for Low-Temperature Torque of Ball Bearing Grease Measures the starting and running torque produced by grease in a slow-speed ball bearing at low temperature. Read more
D2266-23 Standard Test Method for Wear Preventive Characteristics of Lubricating Grease (Four-Ball Method) Determines the relative wear-preventive properties of greases in sliding steel-on-steel contact using a four-ball machine. Read more
D2509-26 Standard Test Method for Measurement of Load-Carrying Capacity of Lubricating Grease (Timken Method) Determines lubricating-grease load-carrying capacity with the Timken Extreme Pressure Tester. Read more
D2596-26 Standard Test Method for Measurement of Extreme-Pressure Properties of Lubricating Grease (Four-Ball Method) Determines load-wear index, weld point, and last nonseizure load for lubricating grease using a four-ball EP tester. Read more
D2625-26 Standard Test Method for Endurance (Wear) Life and Load-Carrying Capacity of Solid Film Lubricants (Falex Pin and Vee Method) Determines wear life and load-carrying capacity of dry solid-film lubricants in sliding steel-on-steel contact. Read more
D2670-25 Standard Test Method for Measuring Wear Properties of Fluid Lubricants (Falex Pin and Vee Block Method) Provides a preliminary evaluation of fluid-lubricant wear properties using a Falex pin-and-vee-block machine. Read more
D2714-24 Standard Test Method for Calibration and Operation of the Falex Block-on-Ring Friction and Wear Testing Machine Covers calibration and operation of a block-on-ring machine using the friction and wear response of a calibration fluid. Read more
D2981-24 Standard Test Method for Wear Life of Solid Film Lubricants in Oscillating Motion Evaluates bonded solid-film lubricant wear life under oscillating motion using a block-on-ring machine. Read more
D3233-24 Standard Test Methods for Measurement of Extreme Pressure Properties of Fluid Lubricants (Falex Pin and Vee Block Methods) Provides two Falex procedures for preliminary evaluation of the load-carrying and EP properties of fluid lubricants. Read more
D3702-24 Standard Test Method for Wear Rate and Coefficient of Friction of Materials in Self-Lubricated Rubbing Contact Using a Thrust Washer Testing Machine Determines equilibrium wear rate and coefficient of friction for self-lubricated materials in a thrust-washer configuration. Read more
D3704-24 Standard Test Method for Wear Preventive Properties of Lubricating Greases Using the (Falex) Block on Ring Test Machine in Oscillating Motion Differentiates lubricating greases by wear-preventive performance in oscillating block-on-ring contact. Read more
D4172-25 Standard Test Method for Wear Preventive Characteristics of Lubricating Fluid (Four-Ball Method) Provides a preliminary evaluation of fluid-lubricant antiwear properties in sliding contact using a four-ball machine. Read more
D5001-26 Standard Test Method for Measurement of Lubricity of Aviation Turbine Fuels by the Ball-on-Cylinder Lubricity Evaluator (BOCLE) Assesses the boundary-lubrication wear properties of aviation turbine fuel on rubbing steel surfaces using BOCLE. Read more
D5183-25 Standard Test Method for Determination of the Coefficient of Friction of Lubricants Using the Four-Ball Wear Test Machine Determines the coefficient of friction of lubricating fluids using a four-ball wear machine. Read more
D5706-23 Standard Test Method for Determining Extreme Pressure Properties of Lubricating Greases Using a High-Frequency, Linear-Oscillation (SRV) Test Machine Determines grease EP properties under high-frequency linear oscillation using an SRV machine. Read more
D5707-25 Standard Test Method for Measuring Friction and Wear Properties of Lubricating Grease Using a High-Frequency, Linear-Oscillation (SRV) Test Machine Determines grease coefficient of friction and wear protection under high-frequency linear-oscillation conditions. Read more
D6079-26 Standard Test Method for Evaluating Lubricity of Diesel Fuels by the High-Frequency Reciprocating Rig (HFRR) Evaluates diesel-fuel lubricity by measuring wear generated in a high-frequency reciprocating rig. Read more
D6425-23 Standard Test Method for Measuring Friction and Wear Properties of Extreme Pressure (EP) Lubricating Oils Using SRV Test Machine Determines friction and antiwear performance of EP and non-EP lubricating oils under high-frequency linear oscillation. Read more
D7688-24 Standard Test Method for Evaluating Lubricity of Diesel Fuels by the High-Frequency Reciprocating Rig (HFRR) by Visual Observation Evaluates diesel-fuel lubricity with an HFRR using visual observation of the resulting wear scar. Read more
D7594-24e1 Standard Test Method for Determining Fretting Wear Resistance of Lubricating Greases Under High Hertzian Contact Pressures Using a High-Frequency, Linear-Oscillation (SRV) Test Machine Determines the ability of grease to prevent fretting wear under short-stroke linear oscillation and high Hertzian contact pressure. Read more
D7755-11 (2022) Standard Practice for Determining the Wear Volume on Standard Test Pieces Used by High-Frequency, Linear-Oscillation (SRV) Test Machine Determines wear-scar and wear-track volume on SRV test pieces using stylus-tip profilometry. Read more
D8288-25 Standard Test Method for Comparison of Metalworking Fluids Using a Tapping Torque Test Machine Compares metalworking-fluid performance using measured tapping torque or calculated efficiency from an instrumented tapping machine. Read more
F732-17 (2025) Standard Test Method for Wear Testing of Polymeric Materials Used in Total Joint Prostheses Evaluates and ranks material combinations by polymer wear for prospective total-joint bearing surfaces under simplified laboratory conditions. Read more
G77-17 (2022) Standard Test Method for Ranking Resistance of Materials to Sliding Wear Using Block-on-Ring Wear Test Ranks material pairs by sliding-wear resistance using a flexible block-on-ring test configuration. Read more
G99-23 Standard Test Method for Wear and Friction Testing with a Pin-on-Disk or Ball-on-Disk Apparatus Determines sliding wear and friction of material pairs under nominally non-abrasive pin-on-disk or ball-on-disk conditions. Read more
G119-09 (2021) Standard Guide for Determining Synergism Between Wear and Corrosion Provides calculations for increased material loss caused by interaction between wear and corrosion in liquid solutions or slurries. Read more
G132-24 Standard Test Method for Pin Abrasion Testing Ranks two-body abrasive-wear resistance using a material pin sliding against abrasive cloth, paper, or plastic film. Read more
G133-22 Standard Test Method for Linearly Reciprocating Ball-on-Flat Sliding Wear Determines wear volume—and optionally kinetic friction—for materials in lubricated or unlubricated reciprocating ball-on-flat sliding. Read more
G143-23 Standard Test Method for Measurement of Web/Roller Friction Characteristics Measures static and kinetic friction of a flexible web/roller couple during simulated transport and slip. Read more
G176-03 (2024) Standard Test Method for Ranking Resistance of Plastics to Sliding Wear Using Block-on-Ring Wear Test—Cumulative Wear Method Coarsely screens plastics by cumulative sliding-wear volume in a block-on-ring configuration. Read more
G181-26 Standard Test Method for Conducting Friction Tests of Piston Ring and Cylinder Liner Materials Under Lubricated Conditions Bench-screens frictional behavior of candidate piston-ring and cylinder-liner materials under lubricated reciprocating contact. Read more
G203-10 (2026) Standard Guide for Determining Friction Energy Dissipation in Reciprocating Tribosystems Guides calculation and interpretation of friction-energy dissipation from recorded forces in reciprocating tribosystems. Read more
G204-21 Standard Test Method for Damage to Contacting Solid Surfaces under Fretting Conditions Ranks material couples and quantifies volume loss on contacting solid surfaces subjected to controlled fretting. Read more
G206-17 (2021)e1 Standard Guide for Measuring the Wear Volumes of Piston Ring Segments Run against Flat Coupons in Reciprocating Wear Tests Provides a profiling method for accurately measuring wear volume on curved piston-ring segments tested against flat coupons. Read more
C1624-22 Standard Test Method for Adhesion Strength and Mechanical Failure Modes of Ceramic Coatings by Quantitative Single Point Scratch Testing Assesses practical adhesion strength, damage resistance, and failure modes of hard thin ceramic coatings by controlled single-point scratching. Read more
E2546-15 (2023) Standard Practice for Instrumented Indentation Testing Defines IIT procedures and instrument requirements for collecting force–displacement data used to determine indentation hardness and other material characteristics. Read more