NPFLEX
하이라이트
NPFLEX
NPFLEX 3D 표면 계측 시스템은 정형외과 의료 임플란트와 같은 대형샘플 및 항공우주, 자동차 및 정밀가공 산업에서 가장 유연한 비-접촉성 3D 면적 표면의 특성을 분석합니다. 또한 NPFLEX는 접촉성 기기장치에서 가능했던 것 이상으로 데이터 밀도, 해상도 및 반복 가능성을 제공하므로 상호 보완적인 기술 또는 독립형 계측 솔루션으로 이상적입니다.
특징
Optimized for Productivity Both in the Lab and on the Factory Floor
The NPFLEX-1000 delivers the most accurate and repeatable surface texture and roughness metrology for almost any precision manufacturing application.
The NPFLEX-1000 delivers a unique range of critical advantages:
- Ultimate large-part and high-slope surface compatibility reduces sample preparation and increases the range of measurement surfaces accessible per part;
- Exceptional ease-of-use empowers operators at any experience level to obtain expert results;
- Super-fast automated measurement and analysis routines provide decreased time-to-result; and
- Highly robust bridge architecture and integrated vibration isolation offer long-term accuracy and reliability for production environments.
Extreme Part Size and Shape Freedom
The NPFLEX-1000 delivers ultimate sample-size freedom and the unique ability to measure high-slope surfaces and difficult orientations on large parts thanks to Bruker's most innovative and exclusive technology, including:
- Large gantry and swivel head design: Provide unique access to difficult orientations on large parts;
- Long focal-length objectives: Expands the possibilities for sample types;
- Bore-Scope Objective: Captures 3D data as far as 150 mm down the inner walls of cylinders or bores; and
- Fold-Mirror: Offers non-destructive analysis of inside diameters of bores and cylinders and along sidewalls of bowl shapes with high slopes up to 70°.
Customizable, Application-Specific Configurations
The NPFLEX-1000 system offers many options to customize its operation for specific applications.
Key features include:
- Open-access robust bridge architecture;
- Material-insensitive measurement;
- Allows custom fixtures and mounts (e.g., a vacuum wafer chuck or universal sample mounting kit); and
- For specialized applications, customized routines can be created specifically for your requirements.
Additional accessories further adapt the system to fit unique samples and applications. Contact us for more information.
▲ CNC-milled part (p.7)
탁월한 계측 유연성
NPFLEX는 샘플을 손상시키지 않고 다양한 샘플 크기와 모양을 조사하기 위해 특별히 설계되었습니다. 재료 유형에 민감하지 않은 이 시스템의 WLI 기술은 거의 모든 표면 특징에 대한 3D 비접촉 측정을 제공합니다. 획기적인 개방형 갠트리 설계를 통해 이전에는 접근할 수 없었거나 크기나 부품 방향으로 인해 분석하기가 너무 어려웠던 표면에 300도 이상 접근할 수 있습니다. 목표치 보다 13인치(330밀리미터) 이하의 공간에서는 다른 유형의 프로파일러로는 쉽게 접근할 수 없는 영역에 쉽게 접근할 수 있습니다.
사용자 맞춤형 구성
NPFLEX 시스템은 특정 응용 분야에 맞게 작업을 사용자 지정할 수 있는 많은 옵션을 제공합니다. Swivel Head 옵션은 sidewalls, beveled edges및 angled surfaces에 대한 반복적인 조사를 허용합니다. 또한 다음과 같은 몇 가지 스테이지 옵션을 사용할 수 있습니다.
- 고정 장치용 Chuck 옵션 장착 회전 스테이지
- 샘플 회전을 위한 세타 회전 스테이지
- 수직 시료 회전을 위한 파이 회전 스테이지
- 작은 원통형 샘플의 자동 위치 지정 및 회전을 위한 파이 롤러 스테이지
- 자동화된 XY 포지셔닝을 위한 자동화된 XY 스테이지
Always Accurate and Repeatable
Whenever tight control of environmental factors is not possible, the NPFLEX-1000 still maintains excellent reproducibility thanks to its integrated vibration isolation and self-calibration. A built-in reference signal laser interferometer continuously calibrates the temperature to account for environmental influences and to always ensure high accuracy and reproducible measurements, ideal for applications that require absolute long-term stability.
자동화된 프로세스 및 분석
NPFLEX는 업계에서 가장 기능적이고 사용자 친화적인 그래픽 인터페이스인 Vision64 소프트웨어로 구동됩니다. 친숙한 Windows 리본 디자인과 도구 모음 기능이 통합되어 있습니다. 지능형 아키텍처를 통해 광범위한 사용자 정의 자동화 기능을 가능하게 합니다. Vision64의 데이터 분석기 및 분석 도구 상자는 업계별 분석 루틴과 ISO 표준이 통합되어 있습니다. 일반적인 제조 생산 흐름을 기반으로 인터페이스는 프로세스 워크플로우를 쉽게 사용자 정의하고 매핑을 자동화하는 도구를 제공합니다.
응용
Surface-Independent Metrology for Application-Specific Solutions
The flexibility of the NPFLEX-1000 is designed to answer the roughness and surface texture measurement questions that arise in precision machining QA/QC for sectors such as automotive, medical, and large-scale additive manufacturing. Some of these QA/QC studies include:
부속품
소프트웨어
Bruker's Vision64® Instrument Control and Analysis
NPFLEX-1000 is powered by Vision64 software, the industry’s most functional and user-friendly graphical interface. This full-featured software includes:
Advanced Find Surface
The Advanced Find Surface feature enables any user to obtain quality results regardless of operator experience level, even in multi-user environments.
It not only enables auto-focus, but also adjusts key illumination parameters such as the intensity of the LED ring light. This allows uncompromised metrology on varied material surfaces with improved user experience, extreme operator ease, and faster time-to-result.
VisionXpress
Between the easy-to-use VisionXpress™ interface with its standard test library for multi-user environments, the award-winning full-featured Vision64 interface for advanced setup and automated analysis, and the Advanced Production interface for ultimate automation with minimal user intervention, you can select the most suitable solution for your unique metrology needs, without compromise. This unique capability enables uncompromised metrology on any surface, with increased throughput.
Universal Scanning Interferometry
The adaptive surface intelligence of USI mode automatically adjusts algorithm parameters for optimum results on different surface textures in the same field of view, even on surfaces with differing contrast, intensity, and heights. This ability to automatically sense the type of surface and provide the most accurate areal metrology makes it one of the easiest and most robust measurement methods for almost any surface, transparent to opaque, with a vertical range up to 120 µm.
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How Can We Help?
Bruker partners with our customers to solve real-world application issues. We develop next-generation technologies and help customers select the right system and accessories. This partnership continues through training and extended service, long after the tools are sold.
Our highly trained team of support engineers, application scientists and subject-matter experts are wholly dedicated to maximizing your productivity with system service and upgrades, as well as application support and training.